ZZYVP Pilot Operated Pressure Regulator, Connection flange ends / welded ends / threaded ends
The ZZYVP pilot operated pressure regulator valve is a type of self-actuated control valve. Pilot operated pressure control valve doesn't need exterior energy, and uses the power from the controlled medium since it's source of energy, and introduces the pilot from the pressure regulator valve to manage the positioning of the valve plug to alter the intercepting area, therefore altering the medium flow from the pilot operated pressure control valve and stabilizing the downstream pressure.
The pressure setting is recognized by modifying the spring around the pilot, so it's convenient, fast, labor-saving and time-saving.It may be set continuously within the running condition, and also the structure is straightforward and also the maintenance workload is small. The decompression ratio is ≤4000:1,and also the control precision is high the experience is sensitive and also the sealing is nice pilot operated pressure regulator valve is broadly utilized in the automated charge of gas pressure reducing and current regulation in a variety of industrial equipment, especially appropriate for that nitrogen sealing system from the storage tank.The stop valve can be used being an accessory. Before pilot operated pressure control valve working, close the stop valve to avoid overpressure and impurities from entering the actuator to safeguard the diaphragm and seals within the actuator and also to avoid overpressure and overall valve damage.
Technical Parameters of Pilot Operated Pressure Regulator Control Valve:
Function type: press-to-close type;
Nominal diameter: DN15mm~100mm (1 /2″~4″);
Streaming characteristics: quick opening;
Adjustment accuracy: ±5%;
Application temperature: ≤160°C;
Decompression ratio: 4000:1;
Nominal pressure: PN1.6MPa, 2.5MPa, 4.0MPa, 6.3MPa;
Connection method: flange type, welded type, thread;
Body and upper bonnet material: WCB, WC9, CF8, CF8M, etc;
Actuator type:pneumatic diaphragm actuator;
The Structure of Pilot Operated Pressure Regulator Control Valve:
No. | Parts Name | No. | Parts Name | No. | Parts Name | ||
1 | Valve Body | 15 | Nut | 29 | Spring Gasket | ||
2 | Gasket | 16 | Yoke | 30 | Nut | ||
3 | Valve Seat | 17 | Thin Nut | 31 | Thin Nut | ||
4 | Valve Disc | 18 | Indicator Disk | 32 | Spring | ||
5 | O-ring | 19 | Nut | 33 | Nut | ||
6 | Seal Ring | 20 | Bolt | 34 | Connector | ||
7 | Guide Ring | 21 | Flat Gasket | 35 | Air Filter Pressure Reducing Valve | ||
8 | Stud | 22 | Nut | 36 | Corrugated Diaphragm | ||
9 | Nut | 23 | Thin Nut | 37 | Lower Diaphragm Cover Parts | ||
10 | Connector | 24 | O-ring | 38 | Upper Diaphragm Cover Parts | ||
11 | Air Joint | 25 | Push Rod | 39 | Air Joint | ||
12 | Copper Nozzle | 26 | Limit Block | 40 | Pilot | ||
13 | Scale Plate | 27 | Gasket | 41 | Throttle Valve | ||
14 | Screw | 28 | Tray Parts | 42 | Connector |
Materials & Performance of Pilot Operated Pressure Regulator Control Valve:
Valve body material——carbon steel:
Valve Body | WCB, WCC, WC6, WC9, LCB | ||||
Valve Plug | Material | 304/316 | 304/316 | 304/316 | 304/316 |
Treatment | RTFE | Rubber | ST | SS | |
Valve Seat | Material | 304/316 | 304/316 | 304/316 | 304/316 |
Treatment | RTFE | — | ST | SS | |
Allowed Leakage | Class | IV/V/VI | IV/V/V | IV/V | IV/V |
Standard | GB/T4213, ANSI | ||||
Application Temperature(℃) | WCB,WCC | -5~+160 | -20+100 | -5~+425 | -5+425 |
WC6, WC9 | -5~+160 | -20+100 | -5~+538 | -5~+538 | |
LCB | -45~+160 | -20+100 | -45~+350 | -45+350 |
Valve body material——stainless steel:
Valve Body | CF3、CF8、CF3M、CF8M | ||||
Valve Plug | Material | 304/316 | 304/316 | 304/316 | 304/316 |
Treatment | RTFE | Rubber | ST | SS | |
Valve Seat | Material | 304/316 | 304/316 | 304/316 | 304/316 |
Treatment | RTFE | -一 | ST | SS | |
Allowed Leakage | Class | IV/V/VI | IV/V/VI | IV/V | IV/V |
Standard | GB/T4213, ANSI | ||||
Application Temperature(℃) | -45~+160 | -20~+100 | -196~+538 | -196~+538 |
The Dimensions of Pilot Operated Pressure Regulator Control Valve:
DN(mm) | 20 | 25 | 32 | 40 | 50 | 65 | 80 | 100 |
L(PN16,PN40) | 160 | 200 | 230 | 290 | 310 | 350 | ||
B(PN16,PN40) | 373 | 413 | 483 | 533 | 603 | 753 | 863 | 1013 |
B1(mm) | ≥6DN | |||||||
H (mm) | 640 | 650 | 660 | 690 | 700 | 710 | ||
H1(mm) | 90 | 105 | 115 | 140 | 150 | 170 | ||
Weight(Kg) (PN16,PN40) | 32 | 35 | 50 | 85 | 110 | 280 | ||
Actuator size (selected by pressure setting value) | ||||||||
Area (cm2 ) Ae | 200 | 280 | 400 | 600 | ||||
Diameter(mm) A | 232 | 282 | 308 | 394 | ||||
Pressure pipe joint thread | M16x1.5 |
The Features of Pilot Operated Pressure Regulator Control Valve:
1. The pressure setting is recognized around the pilot, therefore the pilot operated pressure regulator valve works, fast, labor-saving, time-saving and could be continuously occur the important condition
2. The control precision of pilot operated pressure control valve is all about 1 occasions greater compared to ZPL610 self-operated type, so it's appropriate for occasions where require high control precision
3. For the similar valve, the regulation range is wider compared to ZPL610 self-operated type
4. The response is especially sensitive, and incredibly small pressures (for example 50mm water column pressure) or minimal pressure changes could be perceived
5. The decompression ratio of pilot operated pressure regulator valve is especially large, for instance .8 MPa upstream, 50 mm H2O downstream, and also the pressure difference ratio reaches 1600.
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